For the settings files, I would recommend saving them to files which you can archive - in the PLW Recorder window click File -> Save as..., and in the 'Save file as...' dialog, choose 'Settings files (*.pls)', type a file name and click 'Save'.
With regards to the '.PLW' being kept after the file name - are you referring to when creating a new data file? This would be due to how the data is logged to a file. You can save the data file to another type e.g. .csv afterwards.
Section 3.13 (Run multiple recorders) of the manual mentions about the limitations of using multiple converters - if you use the same instance of PicoLog recorder for both devices, then you will be limited by the conversion time of the TC-08 (approx. 100ms per channel). The alternative is to run a separate instance of PicoLog recorder for each device as described in the manual, but you would end up with different data files.
You could consider writing your own software application to capture data from both devices at the required intervals.
With regards to the post about the switching relay, try increasing the scan time for each of the channels in the Edit Measurement dialog (this will have an impact on the frequency range that you can pick up) and choose a larger voltage range such as +/- 10V.
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